INTERNATIONAL CENTER FOR RESEARCH AND RESOURCE DEVELOPMENT

ICRRD QUALITY INDEX RESEARCH JOURNAL

ISSN: 2773-5958, https://doi.org/10.53272/icrrd

The Chemical Engineering Genius Behind Ecuadors Safest Food Factories: Meet the Woman Transforming Industrial Hygiene

The Chemical Engineering Genius Behind Ecuadors Safest Food Factories: Meet the Woman Transforming Industrial Hygiene

New York (February 25, 2025): Every bite of food you trust, whether it’s a can of tuna or a factory-prepared meal, depends on one crucial factor: safety. But who ensures that the food on your plate is free from contamination?

Behind the scenes, experts like Micaela Belén Calahorrano Moreno, a highly regarded chemical engineer specializing in industrial hygiene and food safety, work tirelessly to maintain the highest standards of cleanliness and safety in food processing plants. Born and raised in Manta, Ecuador, Micaela’s passion for chemical engineering is deeply rooted in her academic achievements and professional experiences that span multiple industries, including food production, cleaning products, and environmental management.

Micaela earned her degree in Chemical Engineering from the Technical University of Manabí (UTM) in 2020, establishing a strong foundation for her expertise. She expanded her qualifications with specialized training as an Internal Auditor in Integrated Quality, Environmental, and Safety Systems, achieving multiple certifications from SGS Ecuador S.A. Additionally, she pursued a diploma in Quality Management with a focus on Food Safety, obtaining Lead and Internal Auditor certification in ISO 22000:2018 from the University of Cataluña, Colombia.

In 2022, Micaela was appointed as the Technical Representative of Controlled Substances under the oversight of the Ministry of the Interior, Ecuador: “As a technical representative for controlled substances, I make sure every chemical used in food factories is safe, effective, and properly applied,” she explains. “A single mistake in sanitation can compromise an entire production line—my job is to ensure that never happens.”

Her work is critical in a country that ranks among the world’s top seafood exporters. With global markets demanding the highest safety standards, Ecuadorian food manufacturers turn to Micaela to guarantee their products remain uncontaminated, compliant, and ready for international shelves.

The Science Behind Food Safety: Micaela’s Role in Industrial Hygiene


Micaela’s approach to food processing goes beyond basic cleaning; she applies advanced chemical engineering principles to create a sterile, contamination-free environment essential for safeguarding public health. “Food factories are complex ecosystems,” she explains.

“Even if a plant looks clean, it doesn’t mean it’s free from harmful bacteria, chemical residues, or contamination risks. That’s where expertise in industrial hygiene becomes critical.”

She meticulously ensures that disinfectants and cleaning agents are scientifically formulated to eliminate bacteria, viruses, and pathogens. Food contact surfaces are sanitized using certified food-safe chemicals, and workers strictly follow hygiene protocols, from handwashing to wearing protective clothing. Furthermore, Micaela oversees storage conditions to prevent contamination from environmental sources like airborne particles, pests, or cross-contact with raw materials.

These measures are not just recommendations; they are critical safeguards that prevent large-scale foodborne illness outbreaks and costly product recalls, ensuring the highest level of safety and compliance at every stage of food production.

Solving a Major Crisis: Micaela’s Fight Against Contamination in a Seafood Factory

Micaela’s exceptional expertise has been tested in some of Ecuador’s largest seafood processing plants, where even the slightest contamination can lead to catastrophic financial losses.

“One of my biggest challenges involved helping a seafood factory overcome a major hygiene problem—flies were contaminating the production line, despite stringent cleaning protocols,” she recalls.

At first, the factory managers were perplexed. They had already implemented rigorous cleaning procedures, but the problem persisted. Micaela’s scientifically driven approach to industrial hygiene uncovered the actual cause.

“After conducting a thorough environmental and chemical assessment, we discovered that the company was neglecting its sewage systems,” she explains, “Waste buildup in the underground drainage system was attracting pests, and standard cleaning methods simply couldn’t address the root of the issue.”

Rather than just intensifying surface-level cleaning, Micaela devised a targeted, chemical-based sanitation plan designed to tackle the core problem.

“We introduced specialized acid-based cleaning agents to break down the organic waste in the drainage system,” she says. 

“Within weeks, the infestation was eradicated, and the factory was able to meet international safety standards once again.”

Her ability to diagnose complex food safety issues and implement effective, high-impact solutions has cemented her reputation as one of the most sought-after consultants in the industry. She is trusted to safeguard the health and success of leading food manufacturers.

“One of the areas I highlight is her strict compliance with all applicable laws and regulations, as it underscores her comprehensive and legalistic stance,” says Attorney Pierina Bello Felli, a specialist in Intellectual Property and Micaela’s legal advisor.

She adds: “Micaela also demonstrates a responsible and ethical approach to business by ensuring her actions remain in full compliance with environmental regulations, showing a deep commitment to both nature and society.”

This dedication to legal and ethical integrity further reinforces Micaela’s standing as a top-tier consultant who tackles high-risk food safety challenges and aligns her work with broader societal and environmental values.

Beyond Seafood: Micaela’s Impact on Ecuador’s Food Industry

While seafood safety is a cornerstone of Micaela’s work, her expertise spans various sectors, each with its unique challenges and critical hygiene requirements.

Micaela ensures that equipment and surfaces are thoroughly disinfected in meat processing plants to prevent dangerous contaminants like E. coli and Salmonella. In dairy factories, she meticulously monitors pasteurization processes and identifies harmful chemical residues in milk and cheese, safeguarding the integrity of every product. She also elevates hygiene standards in packaged food production, enhancing safety protocols in manufacturing snacks, beverages, and canned foods.

Micaela’s approach is a powerful blend of scientific research, hands-on experience, and an unwavering commitment to strict regulatory compliance: “I don’t just tell companies what to do,” she says. “I work directly with factory staff, train them on scientifically proven sanitation protocols, and conduct on-site chemical assessments to ensure food safety isn’t just theoretical—it’s tangible and real for consumers.” Her hands-on, research-driven methods ensure that safety doesn’t stop at the surface but is embedded in every step of the production process.

Stefania Cevallos, a chemical engineer and former classmate, praises Micaela’s expertise: "Micaela’s commitment to excellence is truly inspiring. Her precision in formulating sustainable cleaning products, deep regulatory knowledge, and expertise in manufacturing optimization have been invaluable. She ensures the highest quality standards and empowers others with her knowledge, driving innovation and business growth.”

 Micaela’s blend of technical mastery and dedication to sustainability makes her a true leader in the field.

Industrial Hygiene: A Science, Not Just a Process


Micaela firmly believes that food safety goes far beyond ticking boxes. It requires a profound understanding of microbiology, chemistry, and engineering principles: "In food processing plants, we don’t just ‘clean’, we engineer safe environments," she says.

"That means using the perfect combination of detergents, sanitizers, and sterilization techniques to not only eliminate pathogens but also maintain food-safe conditions throughout the process."

Her expertise has led her to collaborate with leading food exporters, optimizing sanitation protocols for factories that produce tuna, frozen seafood, and ready-to-eat meals: "Each type of food demands a unique hygiene strategy," Micaela explains. "Seafood, for instance, requires specialized disinfectants to eliminate marine bacteria, while meat processing plants rely on heat-based sterilization to kill pathogens."

What sets Micaela apart in the industry is her exceptional ability to customize safety solutions tailored to the specific needs of each food product. This personalized, scientifically driven approach ensures that food safety is never one-size-fits-all but is precisely engineered to meet the unique challenges of every factory, protecting both consumers and brands alike.

Professor Joan Manuel Rodríguez Diaz had Micaela as a student when she attended the Technical University of Manabí. He says she understands the meaning of ethics and applies it in all her actions. 

He recalls: “In a world where professional ethics can sometimes be compromised, she stands out for her integrity and commitment to excellence. Her leadership is not based on imposition but on example: she works rigorously, respects her colleagues, and always seeks fair and efficient solutions.

“Without a doubt, her intelligence is the first thing that stands out. But beyond that, what truly distinguishes her is her problem-solving ability and her knack for standing out in any setting. Her dexterity in the laboratory is impressive, and she also possesses a natural talent for leading research and experimentation processes. Micaela executes tasks with precision and constantly seeks ways to improve procedures and optimize results.”

The Future of Food Safety: Micaela’s Mission to Improve Industrial Hygiene

Micaela is at the forefront of helping companies meet stricter global food safety standards, especially as foodborne illnesses, antibiotic-resistant bacteria, and environmental contamination become more prevalent: “Food safety is not optional, it’s an absolute necessity,” she emphasizes.

Micaela believes the future of food hygiene hinges on advanced chemical sanitation methods that are both effective and eco-friendly: “Stronger regulations on food factory cleaning procedures will be essential,” she continues. “We must set higher standards to hold factories accountable for maintaining rigorous hygiene practices.”

“And most importantly,” Micaela adds. “we must focus on better training for food industry workers. The human element is often where safety breaks down, and empowering workers with the right knowledge is key to preventing contamination.”

Her work has improved hygiene in Ecuador’s factories and bolstered the country’s reputation as a reliable exporter of safe, high-quality food.

Dr. Pawel Konieczynski, from the Department of Analytical Chemistry at the Medical University of Gdansk, acknowledges the significance of Micaela’s research, particularly in pasteurization.

He says: "The article titled 'Contaminants in the Cow's Milk We Consume? Pasteurization and Other Technologies in the Elimination of Contaminants' is valuable and addresses a crucial issue in food safety studies, particularly concerning milk." His endorsement highlights the impact of Micaela’s work in advancing food safety research.

Micaela has also trained numerous factory workers and quality control teams on proper chemical use and hygiene practices. Over the years, she has conducted training sessions for groups of 30 to 40 individuals at a time across various companies.

Final Thoughts: Why Micaela Belén Calahorrano Moreno is a Leader in Food Safety

Micaela’s impact on Ecuador’s food industry is undeniable. With her scientific approach, industry expertise, and commitment to excellence, she has helped companies eliminate contamination risks, comply with international food safety regulations, and improve overall hygiene practices—protecting workers and consumers.

As Attorney Pierina says: “Micaela not only shares her extensive expertise through talks to companies but also advocates for scientific and innovative progress. This effort contributes to the education and development of future professionals. 

Additionally, by offering innovative products across various sectors, her company supports the economy by driving job creation in research, production, and distribution.”

 As Micaela’s reputation as a highly sought-after food safety consultant continues to grow, she is tackling new challenges in industrial hygiene, chemical sanitation, and quality control.

She emphasizes: "Food safety isn’t just about protecting businesses; it’s about protecting people’s health. And that’s why I’m committed to ensuring that every food product that leaves an Ecuadorian factory is 100% safe for consumers worldwide."

Chemical Engineer Verónica Vinces, who collaborated with Micaela, emphasizes her outstanding qualities: "As a chemical engineering specialist, she has demonstrated exceptional skills in performing internal audits with precision and rigor, ensuring compliance with applicable international standards. This makes Micaela's professional preparation complete since she knows not only the chemical area but also the quality, safety, and the environment. This indicates that she is a professional interested in the environment and society”. cleaning procedures will be essential with leaders like Micaela at the forefront, Ecuador’s food industry is not just meeting international standards; it’s setting them and positioning the country as a global leader in safe, high-quality food production.

Author: Jane Mansfield